FRP Pipe Winding Machine, FRP Pipe Production Line

FRP Pipe Winding Machine, FRP Pipe Production Line

The diameter selection of FRP pipes winding device HBYX can design and manufacture is: DN15mm-DN4000mm.
Make an case in point with the pipe winding device which can make optimum diameter 2500mm:
QFW-2500VI FRP Pipe Generation Line
1. Introduction
FW-2500VI Pc control Winding Machine is adopted sophisticated wet continuous fiber winding approach, it is a new merchandise produced in China, and its perform property has been enhanced and created for numerous occasions. The equipment has really affordable construction, creative design, and it operates easily, the interface amongst operator and equipment is reasonable. 
two. The primary parameters          
2.one  The whole electricity: 85kw
2.2  The maximum diameter can be produced: DN200-2500mm
2.3  The powerful size of the pipe:12m
2.four  The efficiency:1000kg/h
2.5  The baking board’s temperature of curing station:one zero five-a hundred and sixty diploma centigrade
two.6  The maxi velocity of conveying roving: 100m/min
2.seven  The width of the roving sheet:200mm
2.eight  The winding angle: 30°-90°
2.nine  The maxi pace of run: 90m/min
2.ten  The maxi mould-unloading pressure:83t
two.eleven  The rated drawing pressure of the capstan:5t
2.12  The rated strain of the hydraulic program:16MPa
Note: if adds the infrared ray baking boards, the overall electricity: 135KW
3. The key qualities of the equipment
3.one The innovative configuration: We designed the equipment and the system by ourselves and committed to have the exceptional configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial manage computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, security, and precision of the whilst machine functioning. The menu is displayed in Chinese and English, the interface in between the operator and the device is sensible, it is effortless to operate and the functioning issue can be adjusted freely by way of the rotary knob on the panel board. 
3.2 It has been adopted the latest version winding computer software created by ourselves. And the roving arrangement is typical, enclosure is total, the place of the trolley is correct. The wound consequence need to be regular rhombuses checked by one piece of roving. The parameter this sort of as the width of roving sheet, the winding duration and the winding diameter are all not constrained in the application.
three.3 The functions of the managing system consist of hand control, semi automatic, computerized, unexpected emergency brake, restrict change security and stepless pace regulation. It should not impact the linearity when the perform of stepless speed regulation has been started.
three.4 The winding resin and introducing mortar supplementary resin are conveyed into the mixer by the standard volume pump, after the curing agent handed the stream meter, atomized by the stress air, and then blended with the resin in the mixer. Be flowed out together from the mixer, and then be sprayed into the winding resin tank and the sprayer of adding mortar supplementary resin separately. This sort of standard volume pump has some advantages, this kind of as huge adjustment assortment of volume of circulation, to function easily and reduce stoppage in comparison with the other sort of mixer.
three.5 The motive electricity of the winding trolley working is positioned at 1 end of the mattress body, the motor drives the reducer and drag the trolley to go by the chains, and it is established the adjustment device for the tightness of the chains at the stop of the body.  3.6 The running energy gadgets of the internal layer generating equipment and the winding device are positioned at 1 stop of the bed body. The motor drives the planetary balance wheel reducer, and drags the trolley to operate CZPT via the chains. The altering unit of the chain loose or quickly has been established at the tail end of the bed human body. Or the operating electricity gadgets are positioned at 1 aspect of the trolley, the motor generate the reducer and drag the trolley to run by rack and equipment wheel transmission program.
three.seven The trolley of the inner layer making machine matches the hydraulic lifting system to meet up with the diverse diameter of the pipes.
3.eight The resin offer system of the inner layer generating equipment is same to the winding equipment. The film clamper and the woven fabrics clamper are established on the trolley, and their tensile can be altered, they can make the film and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted energy saving sort infrared ray baking boards, they are positioned in the longitudinal route parallel with the mould. They can make the pipe heated steadily throughout the curing. If the indoor temperature is above 15ºC in winter season, the baking board can be electricity-off to conserve energy and can drop the value. The baking board can be divided into two teams, it can use only with a single team when wind the brief pipe.
three.ten Except the mould-unloading equipment, the other one models are all established device stock heads and machine tails, employed to help and generate the mould.
3.eleven The restoring device is set water-spraying system, it can lower the air pollution of the dust in the air, to lengthen the life of the grinder.
three.12 The resistance centre between the pipe and the mould is coincident with the forcing middle of the mould-unloading hydraulic container in the mould-unloading machine, and they are fixed.Equally of the mould supporting trolley and the pipe supporting trolley are adopted forklift framework for supporting the moulds with diverse diameter.
Throughout mould-unloading, the mould-unloading power is wonderful at the beginning, the power equipped by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force turning out to be modest, at this instant, the capstan engine has been set on to enhance the mould-unloading speed.
4. The parts of FW-2600VI Laptop control Pipe Manufacturing Line
four.1 Interior liner production machine, its amount is a single established
4.one.1 Major shaft transmission method
4.1.2Transmission system of trolley and working
four.one.3Bed physique (its size is 18meters)
4.one.4CZPT managing technique
4.one.5The front and rear assist frames for supporting the mould
four.one.6Resin offer and showering system
4.1.7The hydraulic lifting platform
4.one.8Film and cellular materials clamper
four.1.9CZPT pumping station
four.two Pc handle winding device, its quantity is a single set
4.2.1 Major shaft transmission method
4.two.two Winding trolley and transmission program
4.2.three Incorporating mortar trolley and transmission method
four.two.4 Lifting and provide mortar technique
4.two.five Bed entire body (its length is 19 meters)
4.2.6 Adding mortar trolley and transmission system
four.two.seven The entrance and rear support frames for supporting the mould
4.two.eight  Computer controlling system
four.2.nine  The resin offer method for winding and for complement in adding mortar
4.two.ten Film and mobile fabrics clamper
four.two.eleven Sliding device
4.3 Curing stations, its amount is 4sets 
four.3.one Principal shaft transmission program       
four.3.2 The front and rear support frames for supporting the mould
4.3.3 CZPT equipment controlling program
four.3.4 Curing framework and infrared ray baking boards
four.4 Repairing device, its amount is 1 set
four.four.one Primary shaft transmission method
four.four.2 The entrance and rear help frames for supporting the mould
four.four.3  Socket conclude uniform gadget
four.four.4 Spigot end repairing gadget
4.4.5 CZPT apparatus controlling technique
4.four.six Dust removing technique
four.five Mould unloading equipment, its quantity is 1 established
4.five.1 Gantry
4.five.2 Unloading mould trolley
4.5.three Supporting pipe trolley
four.five.4 Supporting mould trolley
four.five.5 Substantial pace dragging mould method
4.5.6 Unloading mould hydraulic technique
4.5.7 Electricity Managing box
four.5.eight Xihu (West Lake) Dis. observe
four.five.9 Sliding system
4.five.10 Pulling cable bracket
4.6  Resin combine station, its amount is a single established
four.six.1 Underground storage tank
4.6.two Combine tank
four.6.3 Resin conveying program
four.six.four CZPT contribution box
5. Essential components
5.1  PC CZPT personal computer: created in ZheJiang , china
5.two  The spindle transducer: made in Simons, Germany
five.3  The servo motor and the driver of the trolley: produced in Panasonic, Japan
5.four  The photoelectric encoder: manufactured in OMRON, Japan
5.5 Planet equilibrium reducer: manufactured in Xihu (West Lake) Dis.i Group, ZheJiang , China
5.6  The electrical aspects: produced in Delixi Group, China
six. The improved technological support
6.one Offer the technical components for creating the equipment (the instruction for working the equipment, the electrical chart, the basis chart of the gear).
six.two Provide the layout standard and design application for the FRP pipes, and commence the training for the pipe procedure design and style. 
six.three Provide the FRP content manufacturers and proceed with the education for the winding technologies.
6.four Provide the varieties for the laboratory test, and the screening for the tools, and continue the instruction for the testing technology.

FRP Pipe Winding Machine, FRP Pipe Production Line