Product Description
WH82 Welded Steel Chain ( For Steel Factory)
We own the sophisticated equipment and the advanced technology, such as:
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist
We have different models of welding chains, such as:
| Chain No
|
Pitch
(mm) |
Outside Barrel Dia
(mm) |
Pin Dia
(mm) |
Side Bar Height
(mm) |
Approx Tooth Face at pitch line
(mm) |
Length of Bearing
(mm) |
Plate Thickness
(mm) |
Ultimate tensile strength
(KN) |
Weight Approx
(Kg/FT) |
|
| WH82 | 78.1 | 26.97 | 14.35 | 31.8 | 38.1 | 57.4 | 6.4 | 132 | 2.28 |
|
Company Detail:
GOODUCK(TAI) is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,Conveyor chains,Stainless steel Chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.
Welcome contact for more details.
Sofia Chen(Sales Manager)
HangZhou GOODLUCK TRANSMISSION TECHNOLOGY CO.,LTD
| Material: | Steel |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant |
| Trade Style: | Trade/Manufacture/OEM |
| Customization: |
Available
| Customized Request |
|---|
What are the factors to consider when selecting a roller chain for an application?
Choosing the right roller chain for an application involves considering several important factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of the roller chain should match or exceed the maximum anticipated load in the application. Consider the weight and type of the load, as well as any shock loads or dynamic forces that may be present.
2. Speed and RPM: Determine the required speed and RPM (revolutions per minute) of the roller chain. High-speed applications may require special high-speed chains with improved heat dissipation and reduced centrifugal forces.
3. Environment: Assess the operating environment of the application. Consider factors such as temperature, humidity, dust, dirt, chemicals, and exposure to corrosive substances. Choose a roller chain with appropriate corrosion resistance, sealing, lubrication, or protective coatings based on the specific environmental conditions.
4. Length and Pitch: Determine the required length and pitch of the roller chain based on the distance between the sprockets and the desired positioning of the driven and driving components.
5. Maintenance Requirements: Consider the desired maintenance level for the application. Some roller chains may require regular lubrication, while others offer maintenance-free or self-lubricating options. Assess the availability of maintenance resources and the impact of downtime on the overall operation.
6. Compatibility: Ensure compatibility between the roller chain and the sprockets used in the application. The roller chain and sprockets should have matching pitch, tooth profile, and number of teeth to ensure proper engagement and smooth operation.
7. Certification and Standards: In certain industries, compliance with specific certifications or standards may be required. Consider whether the roller chain meets industry-specific requirements such as ISO, ANSI, or industry-specific regulations.
8. Cost and Availability: Evaluate the cost and availability of the roller chain, including factors such as initial purchase price, long-term maintenance costs, and the availability of spare parts or replacement chains.
By carefully considering these factors and consulting with experts or manufacturers, you can select the most suitable roller chain for your specific application, ensuring reliable and efficient power transmission.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
Can roller chains be used in corrosive environments?
Roller chains can be used in certain corrosive environments, but it depends on the specific conditions and the type of roller chain used. Here’s a detailed answer to the question:
In general, standard roller chains are not suitable for prolonged exposure to corrosive environments, as they are typically made from carbon steel and are vulnerable to corrosion. However, there are specialized roller chains available that are specifically designed to withstand corrosive conditions. These chains are typically made from corrosion-resistant materials such as stainless steel or nickel-plated steel.
Corrosion-resistant roller chains offer several advantages:
1. Enhanced Corrosion Resistance: The use of corrosion-resistant materials provides excellent resistance to rust, oxidation, and chemical corrosion. This makes them suitable for applications where the chain is exposed to moisture, chemicals, or other corrosive agents.
2. Extended Lifespan: Corrosion-resistant roller chains have a longer service life compared to standard chains in corrosive environments. The resistance to corrosion helps maintain the chain’s structural integrity and prevents premature wear or failure.
3. Reduced Downtime and Maintenance: By using corrosion-resistant roller chains, maintenance and downtime due to chain corrosion are minimized. These chains require less frequent lubrication and are less prone to seizing or becoming stuck due to corrosion, resulting in reduced maintenance and increased operational efficiency.
However, it’s important to note that even corrosion-resistant roller chains have limitations. The level of corrosion resistance can vary depending on the specific material and environmental factors. In highly aggressive or extreme corrosive environments, additional protective measures such as specialized coatings or sealants may be necessary.
Before selecting a roller chain for a corrosive environment, it is essential to consider the severity of the corrosion, temperature, chemical exposure, and other environmental factors. Consulting with a knowledgeable supplier or engineer can help determine the most suitable chain material and design for the specific application.
editor by CX 2023-10-21
China Custom Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
What are the noise and vibration characteristics of roller chains?
Roller chains exhibit specific noise and vibration characteristics during operation. Here’s a detailed answer to the question:
1. Noise Generation: Roller chains can produce noise during operation, especially when operating under certain conditions. The primary sources of noise in roller chains include the interaction between the chain and the sprockets, as well as the impact between the chain pins and the chain guide. The noise level can vary depending on factors such as chain speed, tension, lubrication, alignment, and wear.
2. Vibration: Roller chains can also generate vibrations during operation. These vibrations can be caused by various factors, including the chain’s interaction with the sprockets, chain tension, misalignment, and uneven wear. Excessive vibration can affect the performance and lifespan of the chain and other components in the system. It is important to minimize vibration to ensure smooth and reliable operation.
3. Noise and Vibration Reduction Measures: To mitigate noise and vibration in roller chain systems, several measures can be taken:
- Proper Lubrication: Adequate lubrication reduces friction between the chain and the sprockets, minimizing noise and vibration caused by metal-to-metal contact.
- Alignment and Tension: Ensuring proper alignment and tension of the chain helps to reduce noise and vibration. Misalignment or incorrect tension can lead to increased noise and vibration levels.
- Sprocket Design: The design and condition of the sprockets can affect noise and vibration. Sprockets with worn or damaged teeth can cause increased noise and vibration levels.
- Noise Dampening Elements: Adding noise dampening elements, such as rubber pads or guides, can help reduce the noise generated by the chain’s impact with the chain guides or other components.
- System Design: The overall system design, including the selection of compatible components and proper installation, can contribute to minimizing noise and vibration levels.
It’s important to regularly inspect and maintain the roller chain system to identify and address any sources of noise or excessive vibration. Proper lubrication, alignment, tensioning, and regular replacement of worn components are essential to ensure optimal performance, reduce noise, and minimize vibration in roller chain applications.
Can roller chains be used for power transmission in agricultural vehicles?
Yes, roller chains are commonly used for power transmission in agricultural vehicles. These vehicles often require reliable and robust power transmission systems to handle the demanding tasks in agricultural operations. Roller chains offer several advantages that make them suitable for such applications. Here’s a detailed answer to the question:
1. High Strength and Durability: Agricultural vehicles operate in rugged environments and encounter heavy loads. Roller chains are known for their high strength and durability, allowing them to withstand the demanding conditions found in agricultural settings. They can handle the power transmission requirements of vehicles used for tasks like plowing, tilling, harvesting, and hauling.
2. Wide Range of Speeds: Agricultural vehicles often operate at various speeds depending on the task at hand. Roller chains can accommodate a wide range of speeds, allowing them to efficiently transmit power even during speed variations. They can handle both low-speed applications, such as crawling through fields, and higher-speed applications, such as transporting crops.
3. Adaptability to Misalignment: Agricultural vehicles may encounter uneven terrain and experience misalignment between the driving and driven components. Roller chains can tolerate a certain degree of misalignment, allowing them to function effectively even in challenging conditions. However, proper alignment should still be maintained to optimize chain performance and longevity.
4. Resistance to Contaminants: Agricultural environments often involve dust, dirt, and debris. Roller chains are designed to operate in such conditions and have inherent resistance to contaminants. They can continue to function reliably even in dusty or dirty environments, reducing the need for frequent cleaning and maintenance.
5. Easy Installation and Maintenance: Roller chains are relatively simple to install and maintain in agricultural vehicles. They can be easily adjusted for proper tension and replaced when necessary. Routine lubrication and inspection help ensure smooth operation and extend the chain’s lifespan.
It’s important to consider the specific requirements of the agricultural vehicle and select the appropriate roller chain based on factors like load capacity, speed range, and environmental conditions. Regular inspection, lubrication, and proper tensioning are essential to ensure optimal performance and longevity of the roller chain in agricultural applications.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-09-18
China Custom Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
Can roller chains be used for overhead or inverted applications?
Roller chains can be used for overhead or inverted applications, but there are certain considerations to keep in mind. Here’s a detailed answer to the question:
1. Lubrication: In overhead or inverted applications, proper lubrication is crucial to ensure smooth operation and prevent premature wear. Gravity can affect the distribution of lubricant within the chain, so it’s important to use a lubrication method that can effectively reach all the critical components.
2. Tensioning: In overhead or inverted applications, the tensioning of the roller chain becomes even more important. The chain should be properly tensioned to prevent sagging or excessive slack, which can lead to uneven load distribution, chain skipping, or disengagement from the sprockets.
3. Environmental Considerations: Overhead or inverted applications may expose the roller chain to environmental factors such as dust, debris, moisture, or temperature variations. It’s important to select a roller chain that is designed to withstand the specific environmental conditions and provides adequate protection against corrosion, contamination, and wear.
4. Sprocket Alignment: Proper sprocket alignment is critical for the smooth operation of roller chains in overhead or inverted applications. Misalignment can result in chain binding, increased friction, and premature wear. Regular inspection and adjustment of the sprocket alignment are necessary to maintain optimal performance.
5. Chain Design: Depending on the specific requirements of the overhead or inverted application, specialized roller chain designs may be available. These designs may include features such as sealed joints, self-lubricating capabilities, or corrosion-resistant coatings to enhance performance and reliability in such applications.
By considering these factors and selecting a roller chain specifically designed for overhead or inverted applications, it is possible to achieve reliable and efficient power transmission in these challenging orientations.
Can roller chains be used in underwater applications?
Roller chains are not typically recommended for direct use in underwater applications due to the potential for corrosion and water ingress. However, with appropriate modifications and additional protective measures, roller chains can be adapted for certain underwater applications. Here’s a detailed answer to the question:
1. Corrosion Resistance: In underwater environments, corrosion is a significant concern. Roller chains can be manufactured from corrosion-resistant materials such as stainless steel or coated with anti-corrosion treatments to mitigate the effects of exposure to water and moisture.
2. Sealing and Waterproofing: Special seals, O-rings, or protective covers can be installed to prevent water ingress into the chain’s internal components. These seals help to maintain lubrication and protect against corrosion, ensuring reliable operation even in wet conditions.
3. Lubrication Selection: Choosing the appropriate lubricant is crucial for underwater applications. Lubricants with excellent water resistance and corrosion protection properties should be selected to provide long-lasting lubrication in the submerged environment.
4. Maintenance and Inspection: Regular maintenance and inspection are essential to monitor the condition of the roller chain in underwater applications. This includes checking for signs of corrosion, lubricant degradation, or seal damage. Prompt replacement of worn or damaged components is necessary to prevent chain failure and ensure optimal performance.
It’s important to consult with experts or manufacturers experienced in underwater applications to determine the suitability of roller chains for specific underwater environments. They can provide guidance on the necessary modifications, materials, and maintenance practices to ensure the safe and reliable operation of roller chains in such conditions.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-08-22
China Professional Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain
Product Description
Product Description
1. Conveyor chains with ( special ) attachments.
2. Double pitch conveyor chains ( special with attachments ).
3. Double pitch conveyor chainz ( special ) with extended pins.
4. Double plus chains.
5. Sharp top chains.
6. Hollow pin chains.
7. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of chain is smooth, shiny and beautiful.
2. Chain is closely, tight.
3. Prompt Delivery.
4. Green Product.
5. International Approval.
6. Experienced Staff.
Company Introduction:
Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.
Product Attribute
|
Usage |
Transmission Chain |
|
Material |
Alloy/Carbon Steel |
|
Surface Treatment |
Galvanized / nickel plated / stainless steel / carbon steel |
|
Feature |
Heat Resistant |
|
Chain Size |
Customized |
|
Structure |
Conveyor chain |
|
Color |
Solid Color |
|
Chain Model |
Roller Chains |
|
Chain Color |
Customized |
|
Structure (for Chain) |
Conveyor chain |
| Port |
ZheJiang |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Heat Treatment |
| Customization: |
Available
| Customized Request |
|---|
What are the key differences between single-strand and multi-strand roller chains?
Single-strand and multi-strand roller chains are two variations of roller chains with distinct characteristics. Here’s a detailed answer to the question:
1. Structure: Single-strand roller chains consist of a single row of links, while multi-strand roller chains have two or more parallel rows of links running side by side.
2. Load Capacity: Multi-strand roller chains generally have a higher load capacity compared to single-strand chains. The additional strands distribute the load across multiple rows of links, increasing the overall strength and load-carrying capacity of the chain.
3. Width: Multi-strand roller chains are wider than single-strand chains due to the presence of multiple rows of links. The increased width provides additional surface area for load distribution and enhances the chain’s overall stability and strength.
4. Speed Limit: Single-strand roller chains typically have a higher speed limit compared to multi-strand chains. The presence of multiple strands in multi-strand chains can create more friction and resistance, limiting their speed capability.
5. Tolerance to Misalignment: Multi-strand roller chains generally have better tolerance to misalignment compared to single-strand chains. The multiple rows of links allow for slight misalignments between sprockets, providing some flexibility and accommodating minor deviations without compromising the chain’s performance.
6. Installation Complexity: Single-strand chains are generally easier to install and align compared to multi-strand chains. The simplicity of a single row of links reduces the complexity of installation and reduces the chances of misalignment.
7. Application Suitability: Single-strand roller chains are commonly used in applications where moderate loads and higher speeds are required, such as bicycles, motorcycles, and light machinery. Multi-strand roller chains are preferred for heavy-duty applications that involve high loads, such as industrial machinery, conveyors, and heavy equipment.
When selecting between single-strand and multi-strand roller chains, factors such as the magnitude of the load, operating speed, alignment requirements, and application-specific considerations should be taken into account to ensure optimal chain performance and longevity.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-08-10
China Hot selling Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
What are the maintenance intervals for roller chains?
Maintenance intervals for roller chains can vary depending on several factors, including the specific application, operating conditions, and manufacturer’s recommendations. Here’s a detailed answer to the question:
1. Lubrication: Proper lubrication is essential for the smooth operation and longevity of a roller chain. Lubrication intervals depend on the type of lubricant used, the chain’s speed, and the operating conditions. In general, it is recommended to lubricate the chain every 200-300 miles or as specified by the motorcycle manufacturer.
2. Tension Adjustment: Chain tension should be checked regularly and adjusted as needed to maintain optimal performance. Over time, roller chains can elongate due to wear, which affects their tension. It is recommended to check the chain tension every 500-1,000 miles or as advised by the motorcycle manufacturer.
3. Inspection: Regular visual inspection of the roller chain is important to identify any signs of wear, damage, or misalignment. Inspect the chain for loose or missing rollers, damaged links, excessive wear on sprockets, and any signs of rust or corrosion. Inspections should be performed at least every 500-1,000 miles or as recommended by the motorcycle manufacturer.
4. Cleaning: Periodic cleaning of the roller chain helps remove dirt, debris, and accumulated grime that can interfere with its performance. Cleaning intervals depend on the riding conditions and the level of contamination. Generally, it is advisable to clean the chain every 1,000-2,000 miles or when it appears visibly dirty.
5. Replacement: Roller chains have a finite lifespan and will eventually require replacement. The replacement interval depends on various factors, including the chain’s quality, usage conditions, and maintenance practices. As a general guideline, roller chains should be replaced when they become excessively worn, elongated beyond the manufacturer’s specifications, or show signs of damage that compromise their integrity.
It’s important to note that the maintenance intervals provided here are general guidelines, and it is crucial to refer to the motorcycle manufacturer’s specific recommendations for the roller chain used in your motorcycle. Adhering to the manufacturer’s guidelines and performing regular maintenance can help ensure the roller chain’s optimal performance, reliability, and longevity.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
How do roller chains compare to belt drives in terms of efficiency?
Roller chains and belt drives are both widely used power transmission systems, but they differ in terms of efficiency. Here’s a detailed answer to the question:
1. Mechanical Efficiency: Roller chains generally have higher mechanical efficiency compared to belt drives. The engagement between the chain and sprockets provides a positive drive with minimal slippage, resulting in efficient power transfer. Belt drives, on the other hand, can experience some slip, especially in high-torque or heavy-load applications, leading to lower efficiency.
2. Size and Length: Roller chains are typically more compact and have a shorter pitch length compared to belt drives. This allows for more compact machine design and closer shaft spacing, reducing the overall size and weight of the power transmission system.
3. Load Capacity: Roller chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications. They can handle high loads and transmit significant amounts of power without compromising performance. Belt drives have lower load-carrying capacity and are more commonly used in lighter-duty applications.
4. Speed and Torque: Roller chains are suitable for both high-speed and high-torque applications. They can operate at high rotational speeds while transmitting significant torque. Belt drives, on the other hand, may have limitations in terms of speed and torque capacity, especially in demanding applications.
5. Maintenance and Durability: Roller chains require regular lubrication and maintenance to ensure optimal performance and longevity. Belt drives, on the other hand, are generally considered maintenance-free. However, if a belt drive becomes misaligned or experiences excessive wear, it may need to be replaced entirely. Roller chains, with proper maintenance, can be more durable and have longer service life.
It’s important to note that the choice between roller chains and belt drives depends on various factors, including the specific application requirements, load conditions, speed requirements, and space constraints. Each system has its advantages and considerations, and selecting the most suitable option should be based on a careful evaluation of these factors.
editor by CX 2023-08-08
China supplier Flush Butt Welded Stud Link Anchor Chain conveyor roller chain
Product Description
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
Product Description
1. Stud Link Anchor Chain Cable Introduction:
Stud Link Anchor Chain is widely used on Floating Equipment, Ships, Oil Rigs and Mooring Buoys.
Aohai supply wide range of sizes and grades:
Grade U2 / U3 from 12.5mm to 162mm; Grade ORQ / R3 /R3S / R4 from 58mm to 162mm
Can be supplied with LR, ABS, DNV-GL, NV, NK, KR, TINA, CCS, RS certificate
Our chain can meet requirement of ISO1704, GB/T 549, JIS F3303, Gost 228, IACS, OCIMF, API and other international regulations.
Flash Butt Welding Anchor Chain Cables.
|
Type |
Studlink Chain,Studless Chain |
|
Accessories |
Kenter Shackle,End Shackle,Swivel Group,Type A&B Swivel Anchor,Buoy Shackle,Pear Shackle,Triangle Plate,Forlock Shackle |
|
Size |
From 22mm to 162mm |
|
Standard |
GB/T 549-2017, |
|
Certification |
ISO9001, LR, ABS, DNV, GL, BV, NK, KR, CCS, RINA, CCS, RMRS… |
|
Material |
CM490,CM690,Special Quality Steel |
|
Surface |
Black Painted or Galvanised |
Our Company:
China Shipping Anchor Chain(ZheJiang ) Co., Ltd is a manufacturer approved by LR, ABS, BV, NK, KR, DNV-GL, CCS, RINA, RMRS……
Our main workshop is in ZheJiang , with sales office HangZhou and oversea stock warehouse in Singapore.
Our factory is also ISO9001, ISO14001 approval and API approval.
Our main products:
Anchor chain and accessories (Stud Link Anchor Chain, Studless Anchor Chain, all types of shackles and connectors)
Mooring chain and accessories (Stud Link Mooring Chain, Studless Mooring Chain, Grade ORQ, R3, R3S, R4 and R5)
Deck outfitting (Chain Stopper, Chock, Bollard and Fairlead)
Marine anchors (Oridinary Anchor such as Hall, Spek and Stockless Anchor, High Holding Power Anchor such as AC-14, Danforth and Pool Achor)
Offshore and agricultural anchors (Flipper Delta, Stevpris MK5, MK6 and Stevshark)
Offshore mooring buoy (Steel Structured, Foam Filled and Navigation Buoys)
Container lashing products (Container corner, Socket, Foundation, Twistlock, D ring, Lashing rod and Lashing chain)
Fenders (Yokohama Type Pneumatic Fender, CZPT Rubber Fender for Quay)
Products with high quality and service of professionality is what we pursue.
Please contact us if you have any queries, we will do our best to meet your requirements.
How to contact us:
| 1 | You can click “contact now” on the top this webpage and email us. |
| 2 | You can call and talk to our sales manager. |
| 3 | You can see our email address on the bottom of this webpage. |
Due to limited space here, some photo is vague, you can contact us for clearer ones.
2. Product Dimensions:
3. Technical Data
Proof Load and Breaking Load of Stud Link Anchor Chain:
| Nominal Diameter (mm) | Proof Test Load (kN) | Breaking Test Load (kN) | ||
| Grade 2 | Grade 3 | Grade 2 | Grade 3 | |
| 17.5 | 127 | 179 | 179 | 256 |
| 19 | 150 | 211 | 211 | 301 |
| 20.5 | 175 | 244 | 244 | 349 |
| 22 | 200 | 280 | 280 | 401 |
| 24 | 237 | 332 | 332 | 476 |
| 26 | 278 | 389 | 389 | 556 |
| 28 | 321 | 449 | 449 | 642 |
| 30 | 368 | 514 | 514 | 735 |
| 32 | 417 | 583 | 583 | 833 |
| 34 | 468 | 655 | 655 | 937 |
| 36 | 523 | 732 | 732 | 1050 |
| 38 | 581 | 812 | 812 | 1160 |
| 40 | 640 | 896 | 896 | 1280 |
| 42 | 703 | 981 | 981 | 1400 |
| 44 | 769 | 1080 | 1080 | 1540 |
| 46 | 837 | 1170 | 1170 | 1680 |
| 48 | 908 | 1270 | 1270 | 1810 |
| 50 | 981 | 1370 | 1370 | 1960 |
| 52 | 1060 | 1480 | 1480 | 2110 |
| 54 | 1140 | 1590 | 1590 | 2270 |
| 56 | 1220 | 1710 | 1710 | 2430 |
| 58 | 1290 | 1810 | 1810 | 2600 |
| 60 | 1380 | 1940 | 1940 | 2770 |
| 62 | 1470 | 2060 | 2060 | 2940 |
| 64 | 1560 | 2190 | 2190 | 3130 |
| 66 | 1660 | 2310 | 2312 | 3300 |
| 68 | 1750 | 2450 | 2450 | 3500 |
| 70 | 1840 | 2580 | 2580 | 3690 |
| 73 | 1990 | 2790 | 2790 | 3990 |
| 76 | 2150 | 3571 | 3571 | 4300 |
| 78 | 2260 | 3160 | 3160 | 4500 |
| 81 | 2410 | 3380 | 3380 | 4820 |
| 84 | 2580 | 3610 | 3610 | 5160 |
| 87 | 2750 | 3850 | 3850 | 5500 |
| 90 | 2920 | 4090 | 4090 | 5840 |
| 92 | 3040 | 4260 | 4260 | 6080 |
| 95 | 3230 | 4510 | 4510 | 6440 |
| 97 | 3340 | 4680 | 4680 | 6690 |
| 100 | 3530 | 4940 | 4940 | 7060 |
| 102 | 3660 | 5120 | 5120 | 7320 |
| 105 | 3850 | 5390 | 5390 | 7700 |
| 107 | 3980 | 5570 | 5570 | 7960 |
| 111 | 4250 | 5940 | 5940 | 8480 |
| 114 | 4440 | 6230 | 6230 | 8890 |
| 117 | 4650 | 6510 | 6510 | 9300 |
| 120 | 4850 | 6810 | 6810 | 9720 |
| 122 | 5000 | 7000 | 7000 | 9990 |
| 124 | 5140 | 7200 | 7200 | 15710 |
| 127 | 5350 | 7490 | 7490 | 1571 |
4. Product Photos:
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
5. Production And Inspection Procedure:
6. Our Advantage:
Manufacturing Advantage:
1.We have more than 20 years experience in anchor chain production.
2.We keep some in stock can delivery in 1~5 days to meet urgent requirement.
3.Our factory is ISO9001 approval, OSHMS18001 approval, ISO14001 approval, API approval and type approval by all IACS members.
4.Advantage manufacturing facilities:
Advanced program-controlled chain production line; Automatic heat treatment machine; Automatic shot blasting machine.
5.Quality Control:Manufacturing process quality control from raw material to final product.
Whole set drawing approved by all IACS members; Material Fatigue Test on request; Stress Analysis on request; Stress actual test on quest.
Magnetic power testing, ultrasonic testing, and fluorescent penetrant inspection.
Load test machine up to 4000Ton.
Thirty Party Certificate:
Lloyd’s Rigister of Shipping (LR)
American Bureau of Shipping (ABS)
Det Norske Veritas (DNV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
Korean Register of Shipping (KR)
Nippon Kaiji Kyokai (NK)
Registro Ltaliano Navale Group (RINA)
China Classification Society (CCS)
Russian Maritime Register of Shipping (RMRS)
Indian Register of Shipping (IRS)
Croatian Register of Shipping (CSR)
Due to limited space here, some photo is vague, you can contact us for clearer ones.
8. Exhibition:
8.Related products:
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
| Warranty: | 12 Months |
|---|---|
| Transport Package: | in Nude |
| Customization: |
Available
| Customized Request |
|---|
Roller Chain Basics
Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
Roller sprocket
If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one pointing towards the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are three main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When buying a roller chain, one of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
Roller chain tensile strength
One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have two layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the two is similar, and it is not recommended to choose one or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.
editor by CX 2023-05-16
China Professional Welded Link Chains Mild Steel Link Chain/Alloy Steel Link Chain/Proof Coil Chain/DIN766/DIN763/DIN5685/Animal Chain/Jack Chain/Decorator Chain roller chain bolt
Product Description
HangZhou Dewell Metals International Co.,ltd is an international corporation ranking among the leaders on the market of rigging hardware and ornamental products. Our company’s credo is providing our partners and their clients with high quality products at reasonable prices.
Our products:
Rigging Hardware Series:Chain,Anchor,Steel wire rope and their accessory:Shackle,Turnbuckle,Wire rope clip,Thimble,Hook,Connecting Link,Master Link,Quick link,Eyebolt and Eye nut,Swivel,Load binder etc.
Ornamental products:Forging and casting spears,Bushes,Scrolls,Post tops,Leaves,Gate fittings,Balcony bar etc.
Building Hardware:Hinge,Wire Netting,Scaffold,Formwork,Connect Fitting etc.
Factors of Success:
-more than 20 years of market presence.
-Own factories in China.
-Developed sales network at all market segments.
-Design of innovative product groups.
-Excellent conditions for mutually beneficial partnership.
-Introduction of innovative technologies in sales, logistics and stock count.
Business FAQ:
1.Could you supply free samples before we place firm order
Yes,we’re glad to sent samples for your inspection.After getting your approval for our samples quality,you place firm order with us.
2.What’s your MOQ?
It depends on different products.If it is our regular product,we don’t have MOQ.If it is new design products,we have the different MOQ as per different sizes and items
3.What’s the delivery time?
About 30days after receiving your firm order or deposit.
4.What’s the payment term?
-30% TT deposit,the balance before shipment for the first cooperation.
-Irrevocable L/C at sight.
-D/P at sight available for old customers
5.What’s the packing method?
We have variety packing methods,you can make a choice before you place order with us.
We also can follow your requirements about packing,supply your personal package.
| Usage: | Transmission Chain, Drag Chain, Dedicated Special Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 3mm to 32mm |
| Structure: | Welded Chain |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
buy drive chain
Buying a drive chain requires a certain understading of its characteristics. This article discusses the different types of chains available, including Silent, Flat-top, and Duplex. By the end of this article, you should have a basic understanding of what each type of chain is for. First, here are some basic rules to keep in mind when shopping for a chain. To find the drive chain that best suits your needs, read on.
roller chain
Choosing the right roller chain for your drive chain depends on several factors. First, you have to determine the motor horsepower and rpm for the small drive sprocket. These values determine the size of the chain and the number of teeth on the drive sprocket. Next, you need to determine the size of the conveyor chain, it can be the horizontal, vertical, or curved radius. Depending on your specific needs, you can also choose between two-strand or three-strand chains.
The roller chain of the drive chain must be properly tensioned. It should also have a proper lubrication system. Chain sag should not exceed two to four percent of the center distance (the distance between the two axles). Also, it shouldn’t make any unusual noises or obvious problems. One of the main reasons for excessive wear is the size of the load. Each chain has a specified maximum working load.
The maximum roller chain load must be less than 1/9 or 6 times the tensile strength of the drive chain. This amount should not exceed this threshold, as exceeding this level will result in chain plate fatigue. To avoid this, you should use a roller chain with a higher number of strands. Also, for high power requirements, a roller chain with a higher number of strands is recommended. One final tip for choosing a drive chain: it should not be used when there is a high risk of corrosion or rusting.
The materials used to manufacture roller chains vary according to the specific application. Common materials include steel and stainless steel. However, stainless steel is used in food processing machinery and other environments that require lubrication. Brass and nylon are also sometimes used. These factors determine the selection of suitable materials for the drive chain. If you are not sure which material to use, you can consult an industry professional. These professionals will help you choose the right chain for the job at hand.
mute chain
The design of the silent transmission chain is as follows: the large chain plates 2 are stacked one on top of the other in the direction of the chain length. The connecting rods are connected by connecting pins 3. The outermost and central guide plates 4 are fastened to the connecting pins 3 by means of rivets. This construction helps minimize friction on the sliding surfaces of the chain. Chainplate 2 of the silent transmission chain is usually made of stainless steel.
The link plates are made of steel and have a rectangular shape with pinholes 41. These guide plates have no teeth but have curved surfaces that guide the silent drive chain on the sprockets. In addition, the rear portion of the guide plate is higher than the portion of the chainplate. This feature improves pitch balance. The present invention is also applicable to silent transmission chains using rockers.
When it comes to chain design, it’s important to remember that silent drive chains are often used in automotive engines, especially timing and cam drives. This type of drive reduces noise and vibration due to its low engagement angle and links engagement with the sprocket. However, these applications are not limited to timing and cam drives; they can also be used for front-wheel power transmission. For example, silent drive chains are designed to resemble those used in NASCAR racing engines.
The design of the silent drive chain is based on the structure of the roller chain. Its components are standardized and manufactured according to pitch. There are single-row and multi-row versions. Quiet chains, also known as inverted tooth chains, are shaped to reduce noise from stretching. It’s also designed to minimize the amount of friction caused by small changes in pitch. Its teeth don’t slide against each other, so the chain is smoother and more durable.
flat top chain
One of the important parts of the flat top chainplate system is the hinge pin, which is used to fix the chainplate and is responsible for the smooth and efficient conveying of the chainplate. There are several types of hinge pins, including single hinge pins and double hinge pins. The single hinge pin is suitable for the chainplate with a small span and small bearing capacity, and the double hinge pin is suitable for the chainplate with a large span and high bearing capacity.
The side bending flat top chain is suitable for conveying large and medium workpiece pallets. They can be made of steel or plastic, each with its own advantages. Both chainplates are designed to convey material smoothly. Side curved flat-top chains can be used on straight conveyors. They have a low coefficient of friction and can transport weights up to 1.2 kg/cm. They can also be combined with HD profiles.
Flat top drive chains are usually made of plastic material and come in two types: tabletop chains and buffer chains. They come in a variety of widths, but the most popular are standard widths, ranging from 3.25 inches to 12 inches. MatTop chains are usually shipped in 10-foot lengths. They come in different styles, but they all have the same basic specs. Tabletop chains are designed for general conveying, while pad chains are used for specific applications. Solid top chains are suitable for conveying bulk materials, while wide pad chains can handle large volumes of fluids and/or solid-solid mixtures.
These chain conveyors can be used to convey, connect or lift small items. This type of chain is especially useful in industries where the product is hot or greasy. The modular design of these chains allows them to be configured in three dimensions, making them suitable for production changes and transitions. They also help reduce slack in the chain. Flat top chains are commonly used in final assembly and mechanical or paint restoration in the automotive industry.
double chain
Besides the roller chain, another type of chain drive is the double drive chain. This type of chain consists of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This type of chain is very reliable and only requires a tractor with a high rpm PTO. It is manufactured by CZPT and is available in many different sizes and finishes.
Self-lubricating chain
Self-lubricating drive chains are the ideal solution for applications that do not require the relubrication of conventional chains. This maintenance-free roller chain features fully heat-treated components that increase the chain’s fatigue resistance and strength. It’s sintered alloy bushings are oil-impregnated, reducing the chance of premature wear and elongation. Its self-lubricating properties enhance its durability and work well even in hard-to-reach places.
CZPT self-lubricating roller chains feature preloaded sintered steel bearing pins and oil-impregnated sintered bushings. These chains are drop-in replacements for standard roller chains and run on the same sprockets as standard chains. In addition to being maintenance-free, self-lubricating roller chains are compatible with most existing sprockets and are ideal for demanding applications.
The O-ring chain concept was used to develop self-lubricating systems. It has two or more annular grease storage chambers. A self-lubricating bushing roller chain has an oil reservoir between its pin chain and the roller chainplate. A grease seal between these two plates isolates the moving parts and keeps the joints well lubricated. O-rings are made of special nitrile rubber, whose properties vary by application.
CZPT SLR conveyor chains and CZPT SLR drive chains have rollers on sintered bushings. CZPT SLR chains and SLR conveyor chains are self-lubricating and have a higher working load than standard ANSI chains. They may not be interchangeable with other self-lubricating chains from other manufacturers. Self-lubricating drive chains are the best solution for demanding industrial applications requiring heavy-duty, reliable conveying.
editor by CX 2023-04-21
China Colour Welded Chain Short /Long Link Chain Carbon Steel Alloy Material Q195 Q235 steel bush chain
Product Description
Product Parameters
one. Substance: Q235. Q195
two. Area: Self shade, painted, galvanized, electorphoric
three. Hardware Galvanzied Welded Metal Long Website link Chain
four. Manufactured by automatic device
5. Common: ASTM ninety six
| 1. Commodity description | Hardware Galvanzied Welded Steel Prolonged Link Chain |
| two. Group | Chain |
| 3. Regular | G80 lifting chain, DIN EN 818-2 |
| 4. Material | Alloy metal |
| 5. Keywords | Chain |
| six. Floor treatment | Self colored, black oxide finish, yellow painted, crimson painted |
| seven. Technological innovation | Welded, produced by complete- computerized device |
| 8. Dimension | 6mm-25mm |
| nine. MOQ | 100meter |
| 10. Provide ability | 100Ton for each month |
| 11. Packing | 1. Nude packed: Packed in bundles |
| 2. Packed in iron drums then on pallets | |
| three. Packed in woodencase | |
| four. Requied by the cllent | |
| twelve. Shipping and delivery time | As the quantity in buy, fifteen-30days |
| 13. Payment term | 30% deposit pay as you go after confirmed PI, the stability in opposition to copy of BL ahead of cargo arrival. Or negotiated with consumers |
| 14. Major items | Anchor chains, NACM standard chains, G80 lifting chains, G100 lifting chains, DIN5685 /DIN766/DIN763 chains decoretive chains. Shackles, turnbuckles, wire rope clips, pulley blocks, load binders, bolts and nuts, fast back links, snap hooks, swivels, wire rope thimbles, ferrules and sleeves |
| 15. Business title | HangZhou SANJAYRO IMPORT &EXPORT Co., Ltd |
| sixteen. Expertise | 3years expertise in the area of chains and rigging components |
| 17. Major industry | The United States, Europe, MID East, Southeast Asia |
| 18. Our benefit | one)much more than fifteen a long time experience in the region of chains and rigging components |
| 2)swift react to your inquiry and e mail at the 1st time | |
| 3)provide best price tag, great quality and my staff will source best seivice |
In depth Images
The creation procedure
Packaging & Delivery
Galvanzied Welded Metal Lengthy Link Chain
PACKING:
one. Nude packed: Packed in bundles
2. Packed in iron drums then on pallets
3. Packed in woodencase
4. Requied by the cllent
Shipping and delivery: 30-40days in accordance to the amount of purchase.
Right after Income Service
HangZhou Sanjayro Import & Export Co. Ltd Companies:
1. We promise to send out the supply in 24 hrs.
two.one hundred% competent goods can be guranteed.
3. Products will be concluded inside the shortest lead time.
four. We gurantee to offer the best following-income companies.
5. Clients’ specifications will be satisfied as significantly as attainable.
6. Free chain samples can be presented.
7. Competitive factory base costs will be quoted.
8. Clients’ visit to our manufacturing facility is welcome at any time.
9. Test report will be offered with the true check datas.
ten. Our trading organization has a good resource of rigging, chains, instruments, and so forth. Factories.
Business Profile
Business Information
HangZhou Sanjayro Import & Export Co. Ltd was proven in 2004. It already has considerably experience in steel wire rope, chain, hardware rigging producing. Factory has a total region of 35000m2, with 400 competent workers, in excess of a hundred and fifty production apparatus and ISO9001 certificate.
Sanjayro specializes in producing spring steel wire, galvanized metal wire, elevator metal wire rope, stainless steel wire rope, galvanized and ungalvanized steel wire rope, aircraft wire rope, chain, components rigging. The annual yeild is practically 20000 tons, produced by expectations of GB, DIN, ANSI, JIS, ASTM, ISO, and so forth.
Sanjayro steel wire rope has exported to several regions such as North The us, South America, Europe, Africa, Southeast Asia, Middle East, etc.
Our Advantages
How to give an acuurate supply?
1. Chain name
two. Surface
three. Diameter, this kind of as 2mm, 10mm, 20mm, 50mm, and so forth.
four. Amount, such as 3000m, 5000m or 20ton, 25ton, and so on.
five. Packge, such as picket reel, plastic reel, gentle coil, wood case, carton, and so on.
|
US $830-1,200 / Ton | |
1 Ton (Min. Order) |
###
| Usage: | Transmission Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Electroplating |
| Feature: | Oil Resistant |
| Chain Size: | 3/8*60*37 |
| Structure: | Welded Chain |
###
| Samples: |
US$ 2/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| 1. Commodity description | Hardware Galvanzied Welded Steel Long Link Chain |
| 2. Category | Chain |
| 3. Standard | G80 lifting chain, DIN EN 818-2 |
| 4. Material | Alloy steel |
| 5. Keywords | Chain |
| 6. Surface treatment | Self colored, black oxide finish, yellow painted, red painted |
| 7. Technology | Welded, made by full- automatic machine |
| 8. Size | 6mm-25mm |
| 9. MOQ | 100meter |
| 10. Supply ability | 100Ton per month |
| 11. Packing | 1. Nude packed: Packed in bundles |
| 2. Packed in iron drums then on pallets | |
| 3. Packed in woodencase | |
| 4. Requied by the cllent | |
| 12. Delivery time | As the quantity in order, 15-30days |
| 13. Payment term | 30% deposit prepaid after confirmed PI, the balance against copy of BL before cargo arrival. Or negotiated with clients |
| 14. Main products | Anchor chains, NACM standard chains, G80 lifting chains, G100 lifting chains, DIN5685 /DIN766/DIN763 chains decoretive chains. Shackles, turnbuckles, wire rope clips, pulley blocks, load binders, bolts and nuts, quick links, snap hooks, swivels, wire rope thimbles, ferrules and sleeves |
| 15. Company name | NANTONG SANJAYRO IMPORT &EXPORT Co., Ltd |
| 16. Experience | 3years experience in the area of chains and rigging hardware |
| 17. Main market | The United States, Europe, MID East, Southeast Asia |
| 18. Our advantage | 1)more than 15 years experience in the area of chains and rigging hardware |
| 2)quick react to your inquiry and email at the first time | |
| 3)provide best price, good quality and my team will supply best seivice |
|
US $830-1,200 / Ton | |
1 Ton (Min. Order) |
###
| Usage: | Transmission Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Electroplating |
| Feature: | Oil Resistant |
| Chain Size: | 3/8*60*37 |
| Structure: | Welded Chain |
###
| Samples: |
US$ 2/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| 1. Commodity description | Hardware Galvanzied Welded Steel Long Link Chain |
| 2. Category | Chain |
| 3. Standard | G80 lifting chain, DIN EN 818-2 |
| 4. Material | Alloy steel |
| 5. Keywords | Chain |
| 6. Surface treatment | Self colored, black oxide finish, yellow painted, red painted |
| 7. Technology | Welded, made by full- automatic machine |
| 8. Size | 6mm-25mm |
| 9. MOQ | 100meter |
| 10. Supply ability | 100Ton per month |
| 11. Packing | 1. Nude packed: Packed in bundles |
| 2. Packed in iron drums then on pallets | |
| 3. Packed in woodencase | |
| 4. Requied by the cllent | |
| 12. Delivery time | As the quantity in order, 15-30days |
| 13. Payment term | 30% deposit prepaid after confirmed PI, the balance against copy of BL before cargo arrival. Or negotiated with clients |
| 14. Main products | Anchor chains, NACM standard chains, G80 lifting chains, G100 lifting chains, DIN5685 /DIN766/DIN763 chains decoretive chains. Shackles, turnbuckles, wire rope clips, pulley blocks, load binders, bolts and nuts, quick links, snap hooks, swivels, wire rope thimbles, ferrules and sleeves |
| 15. Company name | NANTONG SANJAYRO IMPORT &EXPORT Co., Ltd |
| 16. Experience | 3years experience in the area of chains and rigging hardware |
| 17. Main market | The United States, Europe, MID East, Southeast Asia |
| 18. Our advantage | 1)more than 15 years experience in the area of chains and rigging hardware |
| 2)quick react to your inquiry and email at the first time | |
| 3)provide best price, good quality and my team will supply best seivice |
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-31
China AISI 316 Stainless Steel DIN766 Anchor Link Welded Chain safety chain for bush hog
Item Description
Product Description
Marine Components 316 304 Stainless Metal DIN766 Anchor Hyperlink Chains For Boat
Product specifics
|
Item Name |
anchor chain |
||
|
Material |
316 stainless steel |
||
|
Major Products |
anchor chain,bearing protectors ,maritime components windproof bean bag ashtray,mushroom anchor,boat fishing rod holder accessories,boat oval boat handrail components,oval boat handrail hardware,boat swim ladder,boat ladder extension,boat ladder,boarding ladder,boat steering wheel accessories,maritime steering wheel,auto steering wheel,Boat Stern Mild ,led underwater gentle strip,spring loaded flush elevate deal with,boat hatch lock,underwater led gentle strip,dome mild,Led navigation gentle,rapid release battery terminal,Dual electricity outlet,Bow chock Cleat Hinge Pipe bases Deck filler Bow roller Maritime Lamp and so on. |
||
|
Model |
ZheJiang pingfang |
||
|
Doing work Load |
1400KG |
||
|
Supplier For every |
50m |
||
|
Software |
anchor chain,maritime components windproof bean bag ashtray,boat fishing rod holder accessories,ladder extension,boat ladder,boat boarding ladder,boarding ladder,marine steering wheel,steering wheel,boat steering wheel,Marine hardware Deck hardware.Led navigation light-weight,boat accessories ,maritime yacht accessories |
||
|
Technologies |
Precision Forged |
||
|
Notice |
Specific technical specs and marks can be created according to buyers requirements. |
||
FAQ
|
US $0.3-9.5 / Piece | |
1,000 Pieces (Min. Order) |
###
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
###
| Customization: |
Available
|
|---|
###
|
Product Name
|
anchor chain
|
||
|
Material
|
316 stainless steel
|
||
|
Main Items
|
anchor chain,bearing protectors ,marine hardware windproof bean bag ashtray,mushroom anchor,boat fishing rod holder accessories,boat oval boat handrail hardware,oval boat handrail hardware,boat swim ladder,boat ladder extension,boat ladder,boarding ladder,boat steering wheel accessories,marine steering wheel,car steering wheel,Boat Stern Light ,led underwater light strip,spring loaded flush lift handle,boat hatch lock,underwater led light strip,dome light,Led navigation light,quick release battery terminal,Dual power outlet,Bow chock; Cleat; Hinge; Pipe bases; Deck filler; Bow roller Marine Lamp and so on.
|
||
|
Brand
|
jiangsu pingfang
|
||
|
Working Load
|
1400KG
|
||
|
Supplier Per
|
50m
|
||
|
Application
|
anchor chain,marine hardware windproof bean bag ashtray,boat fishing rod holder accessories,ladder extension,boat ladder,boat boarding ladder,boarding ladder,marine steering wheel,steering wheel,boat steering wheel,Marine hardware; Deck hardware.Led navigation light,boat accessories ,marine yacht accessories
|
||
|
Technology
|
Precision Cast
|
||
|
Note
|
Special specifications and marks can be made according to customers requirements.
|
||
|
US $0.3-9.5 / Piece | |
1,000 Pieces (Min. Order) |
###
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
###
| Customization: |
Available
|
|---|
###
|
Product Name
|
anchor chain
|
||
|
Material
|
316 stainless steel
|
||
|
Main Items
|
anchor chain,bearing protectors ,marine hardware windproof bean bag ashtray,mushroom anchor,boat fishing rod holder accessories,boat oval boat handrail hardware,oval boat handrail hardware,boat swim ladder,boat ladder extension,boat ladder,boarding ladder,boat steering wheel accessories,marine steering wheel,car steering wheel,Boat Stern Light ,led underwater light strip,spring loaded flush lift handle,boat hatch lock,underwater led light strip,dome light,Led navigation light,quick release battery terminal,Dual power outlet,Bow chock; Cleat; Hinge; Pipe bases; Deck filler; Bow roller Marine Lamp and so on.
|
||
|
Brand
|
jiangsu pingfang
|
||
|
Working Load
|
1400KG
|
||
|
Supplier Per
|
50m
|
||
|
Application
|
anchor chain,marine hardware windproof bean bag ashtray,boat fishing rod holder accessories,ladder extension,boat ladder,boat boarding ladder,boarding ladder,marine steering wheel,steering wheel,boat steering wheel,Marine hardware; Deck hardware.Led navigation light,boat accessories ,marine yacht accessories
|
||
|
Technology
|
Precision Cast
|
||
|
Note
|
Special specifications and marks can be made according to customers requirements.
|
||
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-23
China High Quality G80 Welded Short Link Lifting Chain with Hook roller chain and sprockets
Product Description
Lifting and rigging chain has been 1 of the most well-known rigging products on the market place for several years, largely due to its energy, longevity, and ease of use. All our alloy metal rigging and lifting chain is warmth handled to offer you business major load capacity and durability. Some metal rigging chains are authorized for overhead lifting, whilst other individuals are not, so it is essential to often know what type of lifting chain your specific rigging application requires
G80 alloy steel lifting chain
- Specifications sheet as belows:
| Size(mm) | Inside of Width(mm) | Outside the house Width(mm) | Approx Excess weight KG/M | W.L.L. Ton | Test Load KN | B.L. KN |
| six x 18 | seven.5 | 21. | .seventy nine | one.one | 27 | forty five.two |
| 7 x 21 | 9. | 24.five | one.07 | 1.5 | 37 | 61.6 |
| eight x 24 | 10. | 28. | 1.38 | two. | 48 | 80.four |
| ten x 30 | twelve.five | 35. | two.20 | 3.two | 76 | 125 |
| 12 x 36 | 15. | 42. | three.10 | four.6 | 109 | 181 |
| 13 x 39 | 16.3 | 46. | 3.80 | 5. | 128 | 214 |
| sixteen x 48 | 20. | 56. | 5.sixty three | eight. | 192 | 320 |
| 16 x 49 | 24.5 | 59.five | 5.71 | 8 | 192 | 320 |
How do we management good quality:
a) Pay focus to adaptation for manufacture process
b) Approval report for shipment
c) Third get together inspection is recognized
d) Maintaining high quality promise for a long time period
e) Guaranteeing good quality inspection of each and every product prior to assembly and packing.
f) Comply with ISO 9001
Any ask for or additional qustions do not be reluctant to let us know:
| Usage: | Lifting Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
###
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Size(mm) | Inside Width(mm) | Outside Width(mm) | Approx Weight KG/M | W.L.L. Ton | Test Load KN | B.L. KN |
| 6 x 18 | 7.5 | 21.0 | 0.79 | 1.1 | 27 | 45.2 |
| 7 x 21 | 9.0 | 24.5 | 1.07 | 1.5 | 37 | 61.6 |
| 8 x 24 | 10.0 | 28.0 | 1.38 | 2.0 | 48 | 80.4 |
| 10 x 30 | 12.5 | 35.0 | 2.20 | 3.2 | 76 | 125 |
| 12 x 36 | 15.0 | 42.0 | 3.10 | 4.6 | 109 | 181 |
| 13 x 39 | 16.3 | 46.0 | 3.80 | 5.0 | 128 | 214 |
| 16 x 48 | 20.0 | 56.0 | 5.63 | 8.0 | 192 | 320 |
| 16 x 49 | 24.5 | 59.5 | 5.71 | 8 | 192 | 320 |
| Usage: | Lifting Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
###
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Size(mm) | Inside Width(mm) | Outside Width(mm) | Approx Weight KG/M | W.L.L. Ton | Test Load KN | B.L. KN |
| 6 x 18 | 7.5 | 21.0 | 0.79 | 1.1 | 27 | 45.2 |
| 7 x 21 | 9.0 | 24.5 | 1.07 | 1.5 | 37 | 61.6 |
| 8 x 24 | 10.0 | 28.0 | 1.38 | 2.0 | 48 | 80.4 |
| 10 x 30 | 12.5 | 35.0 | 2.20 | 3.2 | 76 | 125 |
| 12 x 36 | 15.0 | 42.0 | 3.10 | 4.6 | 109 | 181 |
| 13 x 39 | 16.3 | 46.0 | 3.80 | 5.0 | 128 | 214 |
| 16 x 48 | 20.0 | 56.0 | 5.63 | 8.0 | 192 | 320 |
| 16 x 49 | 24.5 | 59.5 | 5.71 | 8 | 192 | 320 |
What to look for in a roller chain
There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.
Canonical chain
Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
Chain without bushing
Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.
Mute chain
The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
ANSI chain pitch
To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.
Roller chain wear measurement
The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.
editor by czh 2022-12-19